The surface of the plate is coated with fast-drying ink. The direct printing process uses flexographic, or “flexo”, technology, and is ideal for clients that have settled on a design and would like to keep their custom printing plates for a longer period of time. Customer Stories Flexography provides easier changeovers for short print runs and slight variations in print. Flexo printing allows the inked surface to conform to many kinds of substrates, such as butcher paper, natural kraft, newsprint, chip and linerboard and coated boards. Lithography is used for anything that needs vibrant colours and is printed in large quantities. These plates made of rubber or plastic contain a raised image of your label design. In this method, a surface area with elevated letters is inked and hard-pressed to the top of the printing substrate to recreate a text or an image in reverse. Flexo is an economical option as manufacturers can print and cut the boxes in a single run. The anilox roll is a hard cylinder, usually made from steel or aluminium with a ceramic outer layer that comes with many dimples. However, while printing boxes, the procedure is not direct. Flexographic printing works on a wider range of substrates, including non-flat media. The ink is first applied on the printing plate and then, from the printing plate to a rubber blanket. The printing process you will eventually choose should solely depend on the design you have. This is a low-cost printing method, and it has progressed much since 1970 after direct laser engraving was introduced. Required fields are marked *, Bizongo.com Compatible with both water-based as well as oil-based inks. Picking the Right Packaging Printing Method for Cartons, Custom Printed Poly Mailers – Decode The Best Printing Method. Flexographic printing, or Flexo, is a technique for bulk printing using flexible relief plates. Develop Plus, Partner Hub support@bizongo.com. Are you rather looking for solutions regarding printing on cartons? If it is minimalistic with bright solid colours, then flexographic will be the ideal choice. Seller App – Android, Tel: +91 80 8000 4646 In offset lithography a printing plate, which is most often made from aluminum, contains an image of the content that needs to be printed. It does indeed use a metal plate. Offset lithographic printing works best on flat media and in large runs. The print takes on wear and tear, as it is printed on a paper surface. 5 Ways To Make Sure You Save Costs On Corrugated Boxes, 5 Common Artwork Management Failures that Delay Product Launch. This method was invented in 1796 by a German author Alois Senefelder. Flexo Printing Process vs. Lithographic Lithographic printing is a classic method of printing and has been used by many famous artists, including Currier and Ives, since its invention in the late 1700s. Game Of Presses – House Flexo Vs. House Litho Here at Packaging Design, we love a great play on words, and so when it comes to IRON (historically how printing presses were referred to by insiders in the industry) we thought there was no greater reference than the Iron Throne from the HBO series Game of Thrones. Then, the substrate runs between the print roller and an impression cylinder. Digital and litho printing are two completely different printing methods, and each has its own strengths. Save Letterpress is the "godfather" of printing. Digital Printing. , we need then in bulk. 73; Table 3.9 Summary timeline of flexo developments, 2019–24. Bulk printing is a tedious task and does require some level of optimization. Litho printing works best on flat cardboard packaging and paper. The anilox roll spreads the ink on the printing plate. The production process also costs much less. Unlike litho printing, flexo plates can be reused. Copyright 2021 Leaf Group Ltd. / Leaf Group Media, All Rights Reserved. Lithographic printing or Litho is a method of printing, initially based on the unmixable materials of oil and water. Oh my goodness! When to Go the Litho Printing Route If your media is mostly flat, litho printing may be the way to go. This makes it a good choice for packaging. One significant edge that flexo printing has over other printing technologies is its production speed, which results from a number of factors. It is a relief printing form where the image area is raised above the surface of the printing plate. Flexo printing vs offset printing: the pros and cons. It is suitable for printing a large number of boxes that do not require colour detailing. Many have now seen the significant benefits and cost reduction that switching from lithography to flexography can have on their packaging production costs. If your business needs speed and efficiency in terms of box production then selecting the flexo process is well suited to your needs. About Us Here, first, the print is made on paper and is then laminated on the box. Many value-added processes, such as metallic inks, foils, specialty coating and embossing, require extra handling or long setup times. Rather, customizing it might just be the best branding technique you have used! Preparing for litho printing costs little. Thank Compared to lithography printing, flexography has noticeably lower printing quality. The manufacturer uses the anilox to distribute the ink on the flexo printing plate uniformly. It cannot be used for printing photo quality images. The corrugated boards run directly between the impression cylinder and the paint roller. Lithography production costs more, and presses can be very expensive. It also uses more ink. Flexographic printing. Lithography also works well to produce high-quality maps and packaging where special effects or regionalization aren't priorities. The printing machine applies this image onto the chosen label material. You want the right balance of safety, functionality, and quality without breaking the bank. Unlike litho printing, flexo plates can be reused. Flexo printing is suitable for any type of material, including plastic, metallic films and cellophane. you so much. However, if the design has photographs or intricate details that require full-colour prints, then go ahead with lithographic printing. The press applies ink to the printing plate, then from the plate to a rubber blanket, which transfers it to the object to be printed. It has a faster startup time and can print using a wide variety of ink on almost any substrate. Is Your Business Choosing The Right Type of Corrugated Boxes? Costs – The cost of printing plates can still be high for flexography, although the development of new plate materials has made the pricing more competitive; Print Quality – Flexo printing does not support continuous tone images, so is very difficult to achieve the same print quality possible with rotogravure, especially for complex artworks. Flexographic vs Lithographic is definitely an interesting topic to have a discussion on but, both of them have their share of pros and cons. Knowing the key differences between the two will help you decide which process is right for your print job, especially if you're looking to print flyers and leafletsin large numbers. Purchasing a flexo printing machine is a little like buying a car. Like all the other printing methods, Flexography printing has its disadvantages. Flexo Printing has increased it's popularity recently as better rubber plates are now able to … Flexo is a printing technique used for bulk printing and utilizes flexible relief plates. However, Litho is great for big printing projects, so the unit cost will decrease as the project quantity increases. If you need a big job in a hurry or need a large quantity of a repeating pattern, then flexography may be the right choice for you. Flexographic printing, or flexo, is a relief printing technique similar to letterpress that employs rubber or soft plastic plates, a simple inking system and fast drying inks. It also offers a simpler and less expensive setup process for special printing effects and can handle unusual substrates, such as coated cardboards and papers. The manufacturer uses a partially immersed ink roller to apply ink on an anilox roll. As the name suggests, flexo printing utilises flexible plates for a rotary printing process. Imagine lakhs of corrugated boxes with your brand logo on it moving around the world! Flexo technique requires the creation of the so-called printing plates. Flexography and lithography produce high-volume, reliable prints. Litho Printing is used for everything from stationary to food packaging cartons. This printing technique allows a lot of flexibility with label material. The ink is first applied on the printing plate and then, from the printing plate to a rubber blanket. To produce an impression, letterpress printers had to construct individual letters and characters into a "forme", secure them into a … also uses a printing plate. It’s suitable for large printing jobs: the price per 1000 labels goes down as the number of labels goes up Flexographic printing requires an initial setup cost. requires an initial setup cost. Nonetheless, when we speak of corrugated boxes, we need then in bulk. They can be used to produce quality product packaging, labels, and a wide variety of printed paper materials. The … If you package your product in a box, get out of the box. It is the oldest printing technique. Here, first, the print is made on paper and is then laminated on the box. Finally, the press feeds the substrate through a dryer to prevent smudging. Flexographic printing works a little differently. Flexographic printing, also known as Offset printing, is a method of printing that uses flexible printing plates made of rubber or plastic. To print the substrate, the rubber plate is transferred to it. Get more such blog posts on https://bizongo.com/blog/, Your email address will not be published. The printing process you will eventually choose should solely, depend on the design you have. Each plate, with its slightly raised image, is rotated on a cylinder and coated with fast drying ink. Structural Packaging Definition and How It Applies To Flexo. 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